自（zì）動卷圓和焊接係統（tǒng）

Automatic line consists of the following Units:

自動線由如下裝置或單元組成：

  1) Vertical Bending unit   立體開卷單元

2) Longitudinal seamer for cutting unit    縱縫切割單元

3) Longitudinal seamer for welding unit  縱縫焊接單元

4) Internal  External welded joint cleaner

內部和（hé）外部焊縫處理裝置

5) Platform to support  move the ferrule

支（zhī）撐和移動圓筒的工作平台

1- Vertical Bending Unit

      立式開卷單元

The unit consists of the following configurations該單元包含如下配（pèi）置：

（1）Decoiling   system features 開卷係統裝置

- Decoiler to handle 14 tons coils開卷機處理14噸卷；

 - The decoiler can work independently  synchronized with the plate rolling machine  開卷機可獨立工作或與卷板機同步（bù）工作;

- The decoiler is controlled by the Siemens NC  開卷機由西門數控控製；

- The coil rotation is obtained by a hydraulic motor  gearbox卷材的旋（xuán）轉（zhuǎn）由（yóu）液壓馬（mǎ）達和齒輪（lún）箱提供（gòng）；

- The decoiler is equipped with a self-aligning clamping system to avoid the coil opening開（kāi）卷機設有自（zì）動夾緊係統，防止卷材向外打開;

- Safety system around the decoiler are included in the supply開（kāi）卷機周圍的（de）安全係統包括在供應範圍內;

 (2)  Vertical Bending Machine立式卷圓（yuán）機     

- Vertical 3 rolls machine with asymmetric design不對稱設計的立式三輥機

- 3 rolls independently motorized3個輥獨立驅動

- Hydraulic rolls movement工作輥液壓移動控製（zhì）

- Electronic balancing system of the rolls工作輥電子（zǐ）平衡係統控製

- Variable rotation speed可變卷板速度

- Rolls coated to with urethane to prevent stainless steel contamination  工作輥包裹聚氨酯以防止（zhǐ）對不鏽鋼汙染

-Automatic rolls positioning  工作輥自動定位功能

- Protected guide rolls for alignment  correct feeding of the plate保護導向輥，用於板的對齊和正確進給機

- Control console on wheels輪式移動控製台  

- Siemens NC control西（xī）門子數控

- Safety device with immediate stop of every movement安全裝置，可立即停（tíng）止任何動作

- User  maintenance instructions book使用維護說明書

- The machine is designed  manufactured according to Machinery Directive 2006/42/EC該機器是（shì）根據機械規則2006/42/EC設計和製造的

（d）Other  Accessories 其他配置 

- Coil tilting system卷材傾斜係統

The coil tilting system turn the coil  horizontal to vertical position卷材傾斜係統可將卷材從水平位置（zhì）轉到垂直位置；

- Paper recovery roll 紙張回收輥

The paper recovery roll wraps the paper that is inside the coil紙張回收輥將卷（juàn）材內（nèi）的包裝紙張纏繞起來;

- Plastic film applier rolls塑料膜塗輥

2 plastic film applier rolls apply the protective film inner  outer to the plate兩個塗膜輥用戶保護板材內外保護膜；；

- Wireless remote control無線遙（yáo）控裝置

Wireless remote controls the machine movements for an easier operation無線遙控器控製機器運行，操作更方便；

1- Longitudinal seamer for cutting unit縱縫切割單元

a) along the rails of the platform to compensate different ferrule’s diameters沿平台軌道補償不同套圈直徑

b) around its vertical axis to have, always, a cut with 90° when the ferrule’s diameters vary當工件直（zhí）徑變化時，圍繞其垂直軸進行90°切割。

- Back up cutting support complete with hood to recovery the cutting fumes (fun system  filter at customer’s supply)   預留（liú）切割支架和（hé）機罩，回收切割煙霧（風扇和（hé）過濾器由客戶自（zì）行（háng）提供）。

- Carriage-holder beam with grinded  hardened guides  ball recirculation block guides  帶有研磨和硬化導軌和鋼球再循環塊導軌的托架固（gù）定梁。

- Welding head-holder truck (X axis) powered by a gear-motor brushless in a.c. complete of resolver, with speed  position adjustable by N.C. On the carriage is installed a pneumatic vertical slide to support the cutting head焊接頭固定架小車（X軸）由齒輪（lún）電機驅動，無刷交流，配（pèi）有旋轉變壓器，速度和位置（zhì）可由數控調節。托架上安裝（zhuāng）了一個氣動垂直滑動裝置，以支撐切割（gē）頭。

- Automatic cycle managed by the PLC of N.C.  數控PLC控製（zhì）的自動循環

- Device for the delay of the displacement of the carriage managed by N.C.  數控管理的小車位移延（yán）遲裝置。

- Numerical control with 1 axes (X Axis), equipped with HMI colour touch screen (English/Chinese language interface) to control the torch position  the cutting speed. The system, complete with PLC, is equipped with USB port  software package to connect an external personal computer ( included in the supply), to use both for the off-line programming, the back-up of the recorded programs  the after-sale service by internet connection.1個數控軸（X軸），配置HMI彩色觸摸（mō）屏（英文/中文界麵），控製焊槍位置（zhì）和切（qiē）割速度。該係統配有（yǒu）可編程邏輯控製器（PLC），配有USB接口和軟件（jiàn）包，用於連接外部個人計算機（不包括在供貨範圍內），用於離線編程、備份錄製的程序和通過互聯（lián）網連接的售（shòu）後服務。

- Electrical panel installed on the machine complete with console for the operator.安裝在機器上的電氣麵（miàn）板，配有操（cāo）作員控製台。

1- Longitudinal seamer for welding unit

縱縫焊接單元

  Copper bar in alloy Cr-Zr with double cooling circuit鉻鋯合金銅（tóng）導（dǎo）杆，雙冷卻回路。

- Chiller for cooling of the bar with close circuit  fast connection 具（jù）有閉合電路和快速連接的用於冷卻導杆的冷卻器，

  - Support of the copper bar with ferrous material. This support has a motorized lifting for easy unloading of the welded ferrule. With this solution the customer has to lift the ferrule of few centimetres to remove it  the seamer, instead of lifting for its total height if the copper bar 

has scissor opening as our competitor solution有色金（jīn）屬（shǔ）材料支架支撐銅導杆。該支架配有電動升降裝置，便於（yú）焊接套圈的卸載。使用這種方式，客戶（hù）必須提起圓筒幾厘米，才能將其從焊接頭上拆下，不需要提（tí）升到高點（diǎn）。 

- Carriage-holder beam with grinded  hardened guides  ball recirculation block guides.帶有研磨和硬（yìng）化導軌和鋼球再循環塊導軌的托架固定梁

- Welding head-holder truck (X axis) powered by a gear-motor brushless in a.c. complete of resolver, with speed  position adjustable by N.C. On the carriage is installed a pneumatic vertical slide to support the welding torch頭固定小車（chē）（X軸）由齒輪交流無刷電機驅動，配有旋轉變壓器，速度和位置可由數控調節。在托架上安（ān）裝了一個氣動垂直滑動裝置，以支撐焊槍

- Center device of the copper bar support with automatic connection for infeed gas  water copper bar cooling銅杆支架（jià）中心裝置，帶自動（dòng）連接，用於進料氣（qì）體和銅杆冷卻水（shuǐ）。

- Automatic cycle managed by the PLC of N.C. 數控PLC控製的自（zì）動循環。

- Pneumatic  linear centring device.氣動線性對中裝置

- Current sensor. 電（diàn）流傳（chuán）感器。

- End welding fading control managed by N.C.由（yóu）數控（kòng）管理的端部焊接頭（tóu）漸退控製。

- Device for the delay of the displacement of the carriage managed by N.C.數控管理的小車位移延遲裝置。

- Inferior back up gas injection into the bar complete of electrovalve  flux meter to help full penetration  protect the inner welded pool  oxidation during the welding/cooling phase. (It is a must when you weld stainless steel, titanium, aluminium to have the inner side of the welded pool with the same technical features (corrosion resistance) of the basic material; without this accessory you can easily have problem of pitting corrosion along the joint after few months在焊接/冷卻階段，將劣質備用氣體注入（rù）電動閥和流量（liàng）計的杆中，以幫助完全（quán）滲透並保護內部焊接池免受（shòu）氧化。（焊（hàn）接不鏽鋼、鈦（tài）、鋁時，必須使焊接池的內側具有與基本材（cái）料相同的技術特（tè）性（耐腐蝕（shí）性（xìng））；如果沒有此附件，幾（jǐ）個月後，很容易（yì）出現沿接頭的點蝕問題。

- Superior back up gas injection “trailer” water cooled complete of electro valve  flux meter to protect the upper weld pool  oxidation during the welding/cooling phase. (It is a must when you weld stainless steel, titanium, aluminium to have the upper side of the welded pool clean  with the same technical features as the basic material   black; so you do  need to use chemical product to clean it  you do  have problems of pitting corrosion)優質備用（yòng）氣體注入“拖車”水冷式，配（pèi）有電子閥和流量表，以保護焊接/冷卻階段的上部熔（róng）池免受氧化。（焊（hàn）接不鏽鋼、鈦、鋁時，必須使焊接（jiē）池的上側清潔，並具有與基本材料相同的（de）技術（shù）特性，且不發黑；因此，不需要使用化學產品清潔（jié），也不存在點（diǎn）蝕問題）

- Numerical control with 1 axes (X Axis), equipped with HMI colour touch screen (English/Chinese language interface) to control the torch position,  the welding speed. The system, complete with PLC, is equipped with USB port  software package to connect an external personal computer ( included in the supply), to use both for the off-line programming, the back-up of the recorded programs  the after-sale service by internet connection.1個數控軸（X軸），配有HMI彩色觸（chù）摸屏（英文/中文界麵）控製焊槍位置和焊接速度。該係統（tǒng）配有可編程邏輯控製器（PLC），配有USB接口和軟（ruǎn）件包，用於連接外部個人計算機（不包括在供貨範圍內），用於離線編（biān）程、備份錄（lù）製（zhì）的程（chéng）序（xù）和通過互聯網連接的售後（hòu）服務。

- Electrical panel installed on the machine complete with console for the operator機器（qì）上的電氣（qì）控製麵板是安裝在操作員控製台。

1- Internal  External welded joint cleaner內部和外部焊縫處理裝置

Inner/outer vertical cleaning plant with a couple of motorized brushes at fixed rotation speed installed on a U device (useful length of 1600 mm) that is vertically moveable on a beam at adjustable speed by potentiometer. Each brush unit has a pneumatic cylinder device as release  to compensate the wearing of it, at the same time by air pressure regulator is possible to adjust the cleaning force.  內/外垂直（zhí）清洗設備（bèi），帶有兩個固定轉速的電動（dòng）刷子，安裝在U形裝置（有效長度為1600 mm）上，該裝置（zhì）可通過電位計在橫梁上以可調速度垂直移（yí）動。每個刷子單元都有一個氣（qì）缸（gāng）裝置（zhì）作（zuò）為釋放和補（bǔ）償它的磨損，同時通過氣壓調（diào）節器（qì）可以調節清洗力。

The cleaning plant is mounted on the front of longitudinal welding seamer so it’s easy to compensate the different ferrules diameters  more over we are always at 90° with the welede joint without needs  radial compensation as necessary with other solution  the inner/outer cleaner is installed on a separate area。清洗（xǐ）設（shè）備安裝（zhuāng）在縱向焊接機的前部，因（yīn）此可以很容易地補償不同的金（jīn）屬箍直徑，超過90度時，我們總是與焊接接頭成90度角，而無需進行徑（jìng）向補償，必要時還可以采用其他解決方案，其中內/外（wài）清（qīng）洗（xǐ）機安裝在（zài）單獨的區域

1- Platform to support  move the ferrule

支撐和（hé）移動圓筒的工作（zuò）平台

- Welded metal structure that is the platform with walk-floor on which are installed a series of idle stainless steel rolls (moveable manually along the radius of the platform) to help the operator during ferrule’s loading phases for the following phases焊接金（jīn）屬結（jié）構，即在平台上安裝一係列從動不鏽鋼輥（gǔn）（可沿（yán）平台半徑手動移動）的帶走道的平台（tái），以幫助操作員在圓筒加載階段進行以下階段：

Ø Cutting 切割（gē）

Ø Welding 焊接

Ø Internal/External cleaning 內部/外部表麵處理

On the platform there are also two motorized unit (one close to the bending unit in fix position  one in between cutting  welding station radially moveable) at fixed speed to move the ferrule  one working station to the next one平台上還有兩（liǎng）個固定速（sù）度（dù）的電動裝置（一個靠近固定位置的彎曲裝置，另一（yī）個位於徑向移動的切割和焊接站之間），用於（yú）將圓筒從（cóng）一個工作站移（yí）動到下（xià）一個工作站（zhàn）。